website
 +86 22 66224148   jack@unionvalve.com

Trust in quality. Create win-win situations.

Tilting Disc Check Valve: Working Principle, Advantages and Applications

In applications such as water treatment, industrial facilities, municipal networks, and power plants, check valves play a vital role in preventing reverse flow. Among various types, the Tilting Check Valve stands out with its superior hydraulic performance and reliable slow-closing mechanism, making it a trusted solution for large pumping stations and long-distance transmission lines.

How Does a Tilting Disc Check Valve Work?

A tilting disc check valve opens automatically when forward flow pushes the disc away from the seat.

The disc rotates around an offset pivot point and has a shorter travel than a conventional swing check valve. When the flow slows down or reverses, the disc moves quickly toward the seat, helping reduce reverse flow and valve slam.

For large pump stations or systems that require controlled closing, the valve can also be equipped with a hydraulic damper or lever-and-counterweight system.

Video source: Sierra

What Makes Tilting Check Valves Unique

  • Compact body design for shorter installation length and reduced installation space
  • Short disc travel provides a faster response when flow slows down or reverses
  • Streamlined flow path helps reduce pressure loss
  • Multiple sealing options, including rubber and metal sealing
  • Optional hydraulic damper or lever-and-counterweight system for applications requiring controlled closing
  • For counterweight-equipped models, the counterweight can be adjusted according to operating requirements

The Difference Between a Tilting Check Valve and a Regular Check Valve

Feature Traditional Swing Check Valve Tilting Disc Check Valve
Disc Movement Disc swings around a hinge Disc rotates around an offset pivot
Disc Travel Longer Shorter
Closing Response Generally slower Faster response to flow reversal
Flow Resistance Generally higher Lower due to streamlined flow path
Closing Control Damper or counterweight can be added Damper or counterweight can be added when required
Installation Size Typically larger More compact
Typical Applications General water systems Pump stations, large pipelines and surge-sensitive systems

Union valve Tilting Check Valve specification

Parameter

Description

Model

Hydraulic Slow Closing Tilting Check Valve

Pressure Rating & Size

PN10/PN16; DN200~DN1600 (8″~64″)

Material

Body: GGG40, GGG50, WCB, SS304, SS316
Disc: GGG40, GGG50, SS304, SS316
Stem: Stainless Steel (SS304/SS316)
Seal: NBR, EPDM
Body Seat: F6a, SS304, SS316

Structure

Tilting disc design with lever counterweight slow-closing mechanism (optional hydraulic damper)

Flange Connection

EN1092-2 standard flange (PN10/PN16)

Applicable Media

Water, sewage

Temperature Range

10~80°C

Tilting Check Valve

Installation Guidelines for Tilting Check Valves

Proper installation is essential to ensure the reliable performance and longevity of a tilting check valve. Below are the recommended practices and checks for safe and effective installation.

1.Storage Requirements

For soft-sealing valves, keep the sealing surfaces (disc and seat) covered to prevent contamination from dust or debris, which may affect sealing performance.

The valve and any attached closing control device, such as a hydraulic damper or counterweight system, should be stored properly to prevent damage.

2. Pre-Installation Inspection

Before installation, perform the following checks:

  • Ensure the valve has not been damaged during transport or storage.
  • Verify that the sealing surfaces and valve cavity are clean and free of debris.
  • Check that external control piping, if applicable, is intact.
  • Confirm that the disc moves freely without obstruction.
  • If equipped, check that the hydraulic damper, counterweight system, and limit arm operate smoothly and are not jammed.

3. Installation Instructions

A. Orientation and Placement

  1. Flow Direction: Always install the valve according to the flow direction arrow marked on the valve body. Installing it in reverse may cause the valve to malfunction.
  2. Recommended Position: Install on horizontal or slightly inclined piping, ensuring the disc can open and close freely.
  3. Vertical Installation: Only permitted if the valve is specifically designed for it, and the media must flow upwards.
  4. Suggested Location: Place the valve near the pump outlet to minimize backflow distance and allow quicker closing action.

B. Installation Steps

  1. Install a suitable gasket between flanges to ensure a tight seal.
  2. Tighten the flange bolts in a crisscross pattern to ensure even pressure and prevent valve body deformation.
  3. If the valve includes a hydraulic damper or counterweight, make sure it has adequate space to operate without obstruction.
  4. For models with a bypass line, ensure all connections are correct and secure.

4. Post-Installation Commissioning

  • Test disc movement by manually pushing the counterweight or allowing fluid to flow through and observing valve action.
  • For hydraulic models, adjust the throttle valve on the damper to control the closing speed.
  • Before initiating full flow, gradually open the upstream valve and observe whether the check valve opens and closes correctly.

Common Issues and Troubleshooting for Tilting Check Valves

Issue

Possible Cause

Recommended Solution

Leakage at sealing surfaces

1. Dirt or debris on sealing surface
2. Damaged sealing surface

1. Clean the sealing area thoroughly
2. Refinish or repair the surface

Valve disc is stuck

1. Shaft connection is worn
2. Shaft is deformed
3. Backpressure is too low

1. Shut off flow and repair or replace worn parts
2. Correct or replace shaft
3. Add an auxiliary closing device (adjust counterweight)

Closing control mechanism jammed

1. Worn limit arm
2. Damaged stainless steel spring
3. Jammed spring seat

1. Repair or replace
2. Repair or replace
3. Repair or replace

Abnormal noise during operation

1. Loose valve connections
2. Foreign objects in the pipeline
3. Air in pipeline

1. Retighten all flange bolts
2. Remove debris from the pipeline
3. Vent air from the system

Final Note

In fluid control systems, performance, reliability, and durability are important factors when selecting a check valve. With its streamlined flow path, short disc travel, and fast closing response, the tilting disc check valve is a practical solution for large water pipelines and pumping systems.

For applications requiring more controlled closing, hydraulic dampers or lever-and-counterweight systems can also be added according to the operating conditions.

Union Valve provides tilting disc check valves in different sizes, materials, sealing options, and configurations. Our team can also assist with valve selection based on your project requirements.

If you have any further questions, please feel free to contact us at any time.


Related Articles:

Leave a comment

Please note, comments must be approved before they are published

}
Special instructions for seller

What are you looking for?

RuffRuff Apps RuffRuff Apps by Tsun