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How to read butterfly valve specifications for your needs

Butterfly valves are widely used across various industries due to their compact design, cost-effectiveness, and ease of operation. However, getting the most out of a butterfly valve involves more than just selecting the right diameter.

The real key lies in understanding its technical specifications—and how to interpret them.

In this article, we’ll break down the most common specifications of butterfly valves, explain what each parameter means, and offer practical tips for selecting the right valve. Whether you're an engineer or a procurement manager, this guide will help you avoid common pitfalls and make informed decisions with confidence.

butterfly-valve-1

Why Are Butterfly Valve Specifications Important?

While factors like size, price, and appearance are often considered during procurement, the actual performance and lifespan of a butterfly valve are heavily influenced by its specifications. For instance:

  • Using a seal material incompatible with the fluid can lead to swelling and damage.
  • Choosing the wrong flange standard may result in installation mismatches.
  • Selecting an inappropriate pressure rating can cause leaks or even pipeline bursts.

Understanding these specifications is essential not just for interpreting datasheets but also for selecting the right product, reducing maintenance costs, and enhancing system reliability.

Key Butterfly Valve Specifications Explained

Nominal Diameter (DN/NPS)

The nominal diameter indicates the valve's size, corresponding to the pipeline's diameter. Common units include inches (NPS - Nominal Pipe Size) and millimeters (DN - Diameter Nominal), such as 2", 4", or DN100.
Purpose and Significance:

  • Pipeline Compatibility: Ensures the valve matches the pipeline size, facilitating proper installation.
  • Flow Control: Larger nominal diameters allow higher fluid flow rates.

Note: Be aware of differences between standards like ANSI (American) and DIN (European). Even if the nominal sizes are the same, actual dimensions may vary, leading to compatibility issues.

Pressure Rating

The pressure rating defines the maximum pressure the valve can withstand under specific temperature conditions. Different standards use varying designations:

PN (Pressure Nominal): Used in European standards (ISO/DIN), measured in bars. For example:

PN10 → 10 bar (≈1.0 MPa)
PN16 → 16 bar (≈1.6 MPa)

Class: Used in American standards (ANSI/ASME), measured in psi. For example:Class 150、
Class 300.

Selection Tip: Choose a valve with a pressure rating slightly higher than your system's maximum pressure to ensure safety.

Common Misconceptions:

  1. PN vs. Class: PN16 does not equate to Class 150; they have different pressure-temperature curves.
  2. Flange Compatibility: Even with the same nominal diameter, PN16 and Class 150 flanges may not be compatible due to differences in bolt patterns and sealing surfaces.
  3. Testing Requirements: Valves are typically tested at 1.5 times their pressure rating. For instance, a PN16 valve is tested at 24 bar.

Temperature Range

The operating temperature range of a butterfly valve depends on its seal and body materials. Different constructions cater to various temperature conditions:
By Seal Type:

  • Soft Seals (Elastomeric): Materials like EPDM, NBR, silicone, and PTFE. Suitable for -40°C to 150°C (some PTFE up to 200°C). 
  • Hard Seals (Metallic): Materials like stainless steel, Stellite, and tungsten carbide. Suitable for -196°C to 600°C.

By Body Material:

Material

Temperature Range (°C)

Cast Iron (HT250)

-20 to 150

Ductile Iron (QT450)

-30 to 350

Carbon Steel (WCB)

-29 to 425

Stainless Steel (CF8/CF8M)

-196 to 600

Duplex Steel (2205)

-50 to 300

Selection Tip: Match materials to the fluid and operating temperature. For example, seawater systems require corrosion-resistant materials like bronze or stainless steel, not cast iron.

Connection Types

The connection type affects installation, sealing performance, and suitability for specific applications:

Connection Type

Features

Applications

Wafer

No flanges; clamped between pipe flanges

Low-pressure systems (PN10–PN16), small diameters (DN ≤ 300)

Flanged

Integrated flanges; bolted to pipe flanges

Medium to high-pressure systems (PN16–PN40), larger diameters (DN ≥ 50)

Welded

Ends prepared for welding

High-pressure, high-temperature, hazardous fluids

Lug

Threaded lugs for bolting

Systems requiring downstream maintenance

Butterfly valve connection

Butterfly Valve Face-to-Face Length

The face-to-face length of a butterfly valve refers to the axial distance between the two sealing or connection faces at each end of the valve body. This is a critical structural dimension for valve installation, as it determines the space the valve occupies within the pipeline system and directly affects pipeline layout and flange bolt clearance.

Different international standards define the face-to-face dimensions of butterfly valves. Common reference standards include EN 558, API 609, and others, depending on the region and application.

Actuation Methods

The actuation method of a butterfly valve determines its ease of operation, level of automation, and suitability for specific environments. Selection should be based on control requirements, environmental conditions, and budget considerations. The main types of actuation include:

  • Manual lever – Suitable for small-diameter valves
  • Gear (worm gear) operator – Ideal for larger diameters
  • Electric actuator – Enables remote operation and automation
  • Pneumatic actuator – Fast response, well-suited for automated control systems

Some butterfly valves are equipped with an ISO 5211 mounting pad, which allows for easy actuator replacement and is especially useful in automated systems.

Butterfly-valve-drive-modeFlow Coefficient (Cv)

The flow coefficient (Cv) quantifies the flow capacity of the valve. A higher Cv indicates greater flow capability under a given pressure drop. This parameter is crucial in systems requiring precise flow control.
If you want to learn more please read the article “What is Cv? A Guide to Valve Flow Coefficient Explained”.

Interpreting a Butterfly Valve Specification Sheet?

Specification sheets typically present key parameters as follows:

Parameter

Example

Size

DN100 / 4"

Pressure Rating

PN16 / Class 150

Body Material

Ductile Iron

Disc Material

Stainless Steel 316

Seal Material

EPDM

Connection Type

Wafer

Operation Method

Gear Operated

Simply compare your project’s working conditions—such as pipeline size, temperature, and pressure—with the valve specifications to ensure a proper match.

Conclusion: Understanding Specifications Leads to Better Valve Selection

Butterfly valves may be compact, but selecting the right one isn’t always simple. Understanding the technical specifications is key to choosing a valve that truly fits your system—helping you avoid issues like improper installation, leakage, or premature failure.

If you still have questions about butterfly valve selection or need expert recommendations tailored to your application, feel free to contact Union Valve. Our team is here to provide you with professional support and reliable solutions.

 

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